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熒光檢漏需要準(zhǔn)備哪些設(shè)備?

作者:峰志儀器 時(shí)間:2024-04-16 13:21:07瀏覽772 次

信息摘要:

熒光檢漏的需要是熒光檢漏劑和紫外線熒光檢漏燈。這使得熒光泄漏檢測(cè)成為可能。請(qǐng)注意,這在很大程度上取決于要研究的系統(tǒng)和泄漏檢測(cè)的目標(biāo),您應(yīng)該購(gòu)買(mǎi)哪種熒光檢漏劑和哪種UV LED紫外線燈。

熒光檢漏需要什么設(shè)備?

熒光檢漏的需要是熒光檢漏劑和紫外線熒光檢漏燈。這使得熒光泄漏檢測(cè)成為可能。請(qǐng)注意,這在很大程度上取決于要研究的系統(tǒng)和泄漏檢測(cè)的目標(biāo),您應(yīng)該購(gòu)買(mǎi)哪種熒光檢漏劑和哪種UV LED紫外線燈

紫外線泄漏檢測(cè)應(yīng)用

領(lǐng)域:要維修的系統(tǒng)的尺寸也起著重要作用。例如,對(duì)于小型發(fā)電機(jī),當(dāng)發(fā)電機(jī)不運(yùn)行時(shí),可以定期進(jìn)行泄漏檢測(cè)。在大型工業(yè)工廠中,熒光泄漏檢測(cè)通常是一個(gè)實(shí)施的過(guò)程。泄熒光檢漏劑被連續(xù)泵入系統(tǒng)回路,使用特殊的計(jì)量系統(tǒng)進(jìn)行測(cè)試?,F(xiàn)代泄漏檢測(cè)技術(shù)確保了測(cè)試設(shè)備在電路中的恒定循環(huán),因此可以在相關(guān)點(diǎn)測(cè)試系統(tǒng)是否存在泄漏,而無(wú)需人工干預(yù)。

因此,泄漏檢測(cè)系統(tǒng)提供商的專(zhuān)業(yè)精神及其專(zhuān)業(yè)知識(shí)可確保您做出正確的投資,從而獲得佳結(jié)果。

這同樣適用于采用UV-LED技術(shù)的熒光檢漏燈。雖然我可以用一個(gè)小的紫外線手電筒相對(duì)很好地檢查發(fā)動(dòng)機(jī)缸體上的 2-3 個(gè)氣門(mén),但當(dāng)我必須檢查大面積區(qū)域時(shí),它變得非常低效。泄漏用戶(hù)不僅會(huì)根據(jù)所使用的紫外線技術(shù)更快地疲勞,而且由于紫外線照明的不均勻性而導(dǎo)致的泄漏可能會(huì)被忽視,這是選擇合適的紫外線LED燈時(shí)必須考慮的一個(gè)因素。

例如,在工業(yè)部門(mén)的泄漏檢測(cè)應(yīng)用中,例如在航空工業(yè)中,更大照射面積的熒光檢漏燈用于測(cè)試發(fā)動(dòng)機(jī)等,這些發(fā)動(dòng)機(jī)的照明非常均勻,因此在檢測(cè)和熒光激發(fā)方面工作得更。

熒光檢漏可以在哪些應(yīng)用領(lǐng)域使用?

熒光檢漏的應(yīng)用非常廣泛,熒光檢漏劑的使用在多樣化的行業(yè)中非常多樣化:

用于農(nóng)業(yè)機(jī)械、工程機(jī)械、船舶和飛機(jī)的熒光檢漏

在叉車(chē)、起重機(jī)、卡車(chē)、輪式裝載機(jī)、挖掘機(jī)等中使用熒光染料進(jìn)行泄漏檢測(cè)。

工業(yè)泄漏可以在泵、滾筒、鉆頭等中找到。

檢查液壓設(shè)備是否泄漏,例如氣缸、閥門(mén)、密封件、泵、升降器、回路

用示蹤劑(熒光粉)檢查離合器、制動(dòng)器、變速器、發(fā)動(dòng)機(jī)、渦輪機(jī)、螺釘連接是否泄漏

在升降平臺(tái)、潤(rùn)滑技術(shù)領(lǐng)域、底盤(pán)、轉(zhuǎn)向系統(tǒng)、驅(qū)動(dòng)技術(shù)以及空調(diào)系統(tǒng)中使用熒光泄漏檢測(cè)進(jìn)行監(jiān)控

用紫外線手電筒檢查燃油系統(tǒng)、減震器、發(fā)電機(jī)、發(fā)動(dòng)機(jī)、冷卻裝置、應(yīng)急發(fā)電機(jī)、發(fā)動(dòng)機(jī)裝置、驅(qū)動(dòng)器等中的紫外線粉末。

當(dāng)然,此列表并非詳盡無(wú)遺,就像同一產(chǎn)品的應(yīng)用程序可能不同一樣。例如,一些熒光檢漏劑只能在特定的溫度范圍內(nèi)使用。熒光泄漏檢測(cè)方法的主要目標(biāo)始終是熒光染料通常完全不影響或盡可能少地影響主體液體。循環(huán)時(shí)間也可能是某些泄漏檢測(cè)應(yīng)用的選擇標(biāo)準(zhǔn)。這通常在 5 到 45 分鐘的范圍內(nèi),但這只是一個(gè)粗略的經(jīng)驗(yàn)法則。染料必須安全地分布在整個(gè)系統(tǒng)中,因?yàn)檫@是確保可靠檢測(cè)的方法。

熒光檢漏需要準(zhǔn)備哪些設(shè)備

 What equipment/equipment is needed for fluorescent leak detection?

The basic equipment for UV leak detection is fluorescent dye and a UV lamp. This makes fluorescent leak detection feasible. Note that it depends very much on the system to be investigated and the objective of leak detection, which dyes and which UV LED lamps you should buy.

UV lamp leak detection Area of application

: The size of the system to be serviced also plays a role. For example, with a small generator, leak detection can be carried out at regular intervals when the generator is not in operation. In a larger industrial plant, fluorescent leak detection is often a permanently implemented process. The leakage dye is continuously pumped into the system circuit to be tested using a special dosing system. The modern leak detection technology ensures a permanently constant circulation of the test equipment in the circuit, so that the system can be tested for leaks at all relevant points without manual intervention.

The professionalism of the system provider for leak detection and its expertise therefore ensures that you can make the right investment and thus achieve optimal results.

The same applies to fluorescent lamps with UV-LED technology. While I can check 2-3 valves on an engine block relatively well with a small UV flashlight, it becomes very inefficient when I have to examine large areas. Not only can leak users tire faster depending on the UV technology used, but also that leaks can be overlooked due to inhomogeneities in UV illumination is a factor that must be taken into account when choosing the right UV LED lamp.

For example, in the application of leak detection in the industrial sector, e.B. also in the aviation industry, larger UV floodlights are used to test engines, etc., which illuminate extremely homogeneously and thus work even more precisely in detection and fluorescence excitation.

In which application areas can fluorescent leak detection be used? (machinery, hydraulics, etc.)

The application of fluorescent leak detection is almost unlimited and the use of fluorescent dyes is very diverse in the most diverse industries:

Fluorescent leak detection for agricultural machinery, construction machinery, ships and aircraft

Leak detection with fluorescent dyes in forklifts, cranes, trucks, wheel loaders, excavators and much more.

Industrial leaks can be found in pumps, rollers, drills, etc.

Inspect hydraulic devices for leaks, e.B including cylinders, valves, seals, pumps, lifters, circuits

Inspect clutches, brakes, transmission, engine, turbine, screw connections with tracers (fluorescent powder) for leaks

Monitoring with fluorescent leak detection in lifting platforms, in the field of lubrication technology, in chassis, steering systems, drive technology but also in air conditioning systems

Checking UV powder with the black light flashlight in fuel systems, shock absorbers, generators, engines, cooling units, emergency power generators, engine units, drives and much more.

Of course, this list is not exhaustive, just as the application can be different for the same product. Some UV dyes, for example, can only be used in certain temperature ranges. The main goal of fluorescent leak detection methods is always that the fluorescent dye normally does not affect the host liquid at all or as little as possible. Circulation time may also be a selection criterion for certain leak detection applications. This is usually in the range of 5 to 45 minutes, but this is only a rough rule of thumb. The dye must be safely distributed throughout the system, as this is the only way to ensure reliable detection.

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